Delivering Cost Savings and Superior Protection Case Study
Case Study: Plasel Plastic’s Universal Multi Box (UMB)
The Customer’s Challenge: Costly Product Losses and Inefficiencies
A leading carbide metal cutting insert manufacturer faced significant financial losses due to packaging failures. Their existing plastic boxes from a competing manufacturer lacked durability, leading to frequent breakages during shipping and handling. The issues included:
- Weak Lid Connection: Lids would detach, causing inserts to spill and become lost.
- Fragile Packaging: Boxes frequently crack under pressure, leading to damaged products.
- Vending Machine Failures: Inserts slipped out of the packaging when dispensed in coil-type vending machines, creating operational inefficiencies and additional costs.
These recurring problems resulted in thousands of dollars in product losses per damaged shipment and increased downtime due to vending machine failures. The customer urgently needed a more durable, secure, and cost-efficient solution.
Plasel Plastic’s Solution: A Collaborative Approach to Cost-Saving Innovation
Plasel Plastic’s Sales and Engineering teams partnered with the customer to develop a custom packaging solution that would eliminate losses and improve overall efficiency. Our structured approach included:
- Concept Development: We designed a robust packaging solution with enhanced structural integrity.
- 3D Printed Prototyping: Rapid prototyping allowed for real-time testing and fast iterations.
- Customer-Centric Refinements: After initial trials, we refined the product based on customer feedback, ensuring it met every requirement.
The Universal Multi Box (UMB): Built for Maximum Protection & Cost Savings
After rigorous testing, Plasel introduced the Universal Multi Box (UMB), an advanced packaging solution designed to eliminate costly product loss and inefficiencies.
Key Features of the UMB:
- Secure Latch System: Prevents accidental openings, ensuring inserts stay in place during shipping and storage.
- Wrap-Around Lid: Reinforced design prevents breakage and protects against external impacts.
- Surge & Impact-Resistant Protective Cover: Provides an extra layer of defense against shocks, drops, and handling damage.
- Gradual Opening Mechanism: Provides controlled, easy access to inserts without sudden spills.
- Stackable & Space-Efficient: Designed for optimized storage and transport efficiency.
- Vending Machine Compatibility: Inserts stay secure within coil-type vending machines, improving functionality and reducing downtime.
- 100% Recyclable & Sustainable: Available in PCR (Post-Consumer Recycled) and bioplastic materials, supporting environmental goals.
The Impact: Immediate Cost Savings and Operational Efficiency
Following the implementation of the Universal Multi Box (UMB), the customer experienced measurable improvements:
- 90% Reduction in Product Losses: No more damaged or missing inserts due to broken boxes.
- Seamless Vending Machine Integration: Inserts remained contained, reducing machine failures and maintenance.
- Thousands Saved in Replacement Costs: Eliminated expenses related to lost or damaged inserts.
- Sustainability Gains: Shifted to an eco-friendly, recyclable packaging solution that aligned with corporate sustainability initiatives.
A Packaging Success Story: The Power of Smart Engineering
Thanks to Plasel Plastic’s commitment to customer-driven innovation, the Universal Multi Box (UMB) is now the go-to solution for secure carbide insert packaging. Designed with functionality, cost-efficiency, and durability in mind, the UMB continues to deliver significant savings and improved operational efficiency for manufacturers worldwide.
- Eliminate packaging-related losses
- Reduce vending machine malfunctions
- Ensure maximum protection for valuable inserts
- Switch to a sustainable, recyclable solution
Join the growing number of manufacturers who trust Plasel Plastic Ltd. for their cutting tool packaging needs.
Contact us to find the perfect solution for your business.
