Pushing the Limits of Tool Packaging: Plasel Plastic’s Advanced Technological Edge Artikel
Behind every successful manufacturing company stands a foundation of smart, forward-looking technology. In today’s industrial landscape, it’s not only about what is produced, but about how it’s produced. Precision, efficiency, and innovation are the building blocks that shape long-term value and competitive advantage.
For more than three decades, Plasel Plastic has been designing and manufacturing high-performance plastic packaging for cutting tools. With extensive know-how in injection molding and blow molding, we support leading tool manufacturers worldwide with packaging that is admirable, durable, functional, and consistent. What truly sets us apart, however, is the ability to develop advanced and often complex solutions, tailored to meet evolving industry needs.
This article offers a closer look at some of our unique technologies that enable our customers to protect their tools, streamline their processes, and stay ahead of the curve.
Dual-Component Injection Molding: A Competitive Advantage by Design
Multi-component injection molding, a highly advanced process offered by only a handful of companies worldwide.
In a market where packaging must do more than just protect, differentiation is key. It has to communicate brand identity, optimize logistics, and resist duplication. This technology allows us to mold two different materials, or colors, in a single injection cycle, enabling the creation of ready-to-use, fully integrated packaging without the need for post-molding assembly. The result: shorter lead times, reduced production costs, and packaging that stands out both visually and functionally.
Some of Plasel Plastic’s products are produced according to this technique, so their customers benefit from all the above advantages.
For example, one of our innovative packaging designs is the Flip Pack (FP) system – a modular, high-quality solution for round tools. With five (or ten)-compartment configurations, the FP includes in addition to the double components feature, also a double-lock mechanism and allows the pack to be easily split into smaller twin packs.
Unlike conventional packaging that requires forceful snapping and can result in sharp edges, our design allows for clean, safe, and user-friendly separation, without compromising the structural integrity or protection of the tools. It’s a great example of how thoughtful engineering can meet real-world handling needs.
Beyond aesthetics, this capability of dual component also opens the door to functional hybrid packaging. For example, there is an option to combine rigid thermoplastics with soft elastomeric materials. This may allow us to design packaging that offers a tight seal – critical for protecting tools during long overseas shipments, especially in humid maritime environments where exposure to moisture may lead to corrosion. When enhanced with VCI (Vapor Corrosion Inhibitor) additives, these sealed packages provide tools that arrive clean, dry, and ready for immediate use – no oiling, no mess, no preparation required.
Smart Packaging with Integrated RFID
As digital traceability becomes increasingly important, we’ve developed smart packaging solutions that integrate RFID technology directly into the packaging itself. We have packages which are designed with a dedicated cavity that accommodates an RFID chip, allowing our customers to track and identify their packaged tools throughout the supply chain, as well as digitally store and access relevant data, such as product identity, material composition, recyclability, and more, without the need for printing or laser marking. It’s a seamless solution for those looking to upgrade to smart, connected packaging.
For high-volume production, we also offer the IML (In-Mold Labeling) technology, enabling customers to integrate labels or branding directly into the packaging during the molding process.
Additional technology that we offer is insert molding, where we can install metal parts in the molds and inject additional plastic material on these parts. That can result in one part combined with 2 different materials: plastics and metal.
Built for Automation and Vision Systems
Precision and consistency are at the heart of everything we do. We produce all packaging with precise dimensions, ensuring uniform appearance and function.
This is critical for customers who rely on automated packaging lines and vision inspection systems, where even minor variations can cause interruptions. Our ability to maintain tight tolerances supports seamless production and high-volume, high-efficiency operations.
Innovation Through Partnership
Packaging is more than just protection – it’s a platform for innovation. Through multi-material design, smart tracking, and modular flexibility, we collaborate closely with customers to co-develop solutions that deliver real, lasting value.
For those seeking a partner who brings together technical expertise and creative problem-solving, Plasel Plastic is ready to help push the boundaries of what packaging can achieve.
